Mobile Poultry Processing Unit
FOR SALE: READY TO OPERATE, TURN-KEY UNIT..........$150,000.00
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The 2007 53’ reefer trailer was converted into a fully enclosed, turn-key, USDA compatible, Mobile Poultry Processing Unit. The trailer has everything included that is needed to start or grow your new business.
Entering the back of the plant is the office area that is used by the plant manager and the FSIS Inspector. This area is required to be USDA certified. It includes a desk and chair, rubber floor mats, 2 drawer file cabinet, locker for the FSIS Inspector and upper storage cabinet. The water heater is also located in this area. It has recently been replaced and is a propane 50-gallon water heater. Bathroom is equipped with a toilet and has a locked door, light and vent. |
Or Call (785) 678-7097
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All the equipment used to run the MPPU will be sold with the unit including, but not limited to (see detailed list of items included below) Kill Room: 8 stainless steel killing cones, up to 5 bird propane scalder/dunker, automatic plucker with brand new fingers plucks up to 5 birds at a time, 2 sinks in the kill room; one hands free near the killing cones, the work sink next to the plucker to wash the birds off before passing through to the clean room, free standing isolating fan, trash cans and inedible baskets, 2 hoses with spray nozzles with hot and cold water, rubber floor mats.
Clean Room: venting station, inedible baskets (2), Custom made stainless steel eviscerating table, 4 spray hoses with nozzles (space to add 2 more) with hot and cold water, knives, lung removers, inedible basket. Inspector station includes FSIS standard overhead light. Giblet baskets, bird transfer basket, Stainless steel work table (2 shelves) Digital thermometer, heavy duty aprons, rubber floor mats, sink with hot and cold water. Stainless Steel work table, 5-gallon clear plastic bucket, transfer basket. Plastic storage cabinet to house packaging bags, gloves, packaging aprons, knives, testing equipment etc. Vacuum packer, Turkey Fryer for shrink wrap, State and USDA certified scale with label. Cutting board and knives.
Chill/Freezer Room: Custom made Stainless Steel Air Chill Racks (1 100 bird capacity, 1 120 bird capacity) Stainless Steel Wire Shelving Unit- 8 Shelves. Gray Tote Box/Basket, Air Curtains and Supco Data View Temperature and Humidity Data Logger.
Clean Room: venting station, inedible baskets (2), Custom made stainless steel eviscerating table, 4 spray hoses with nozzles (space to add 2 more) with hot and cold water, knives, lung removers, inedible basket. Inspector station includes FSIS standard overhead light. Giblet baskets, bird transfer basket, Stainless steel work table (2 shelves) Digital thermometer, heavy duty aprons, rubber floor mats, sink with hot and cold water. Stainless Steel work table, 5-gallon clear plastic bucket, transfer basket. Plastic storage cabinet to house packaging bags, gloves, packaging aprons, knives, testing equipment etc. Vacuum packer, Turkey Fryer for shrink wrap, State and USDA certified scale with label. Cutting board and knives.
Chill/Freezer Room: Custom made Stainless Steel Air Chill Racks (1 100 bird capacity, 1 120 bird capacity) Stainless Steel Wire Shelving Unit- 8 Shelves. Gray Tote Box/Basket, Air Curtains and Supco Data View Temperature and Humidity Data Logger.
MPPU Product Description
Trailer
White 53’ X 8 1/2” X 10’ Diesel Refer Trailer with Aluminum floor. Dual Axal. Swing Suspension. Rear Swing door. Tire Size: Continental 275/80- 22.5 Bridgestone 295/75-22.5 Michelin 275/80 22.5
Refrigeration Unit
The Refrigeration Unit is 12’ and the width of the trailer. It fits both custom drying racks simultaneously with the stainless steel shelving in place at the front of the cooler/freezer.
Poultry Transport Crate
3 Total. Used to move live birds from outside of the plant to inside. The Poultry Transport Crates are made of high density polyprolene plastic. Having plastic crates prevents transferring disease. Top sliding open door and end door. Capacity is determined by actual size of birds. Size 30” L, 22” W, 11.5”H
Hands-Free Sink
Gooseneck faucet with infrared sensor for hands-free operation. Stainless Steel construction. Splash-mounted design.
Sink measures 16” W X 13” L X 9” D
Soap Dispenser
Dispenses foaming soap when sensor is activated by hand.
Aprons
6 Yellow Heavyweight Aprons. 2 additional aprons to be used on the kill floor. Fabric neck straps. Nylon sewn edges. Designed for long life.
Killing Cones with Stand
8 Cone Killing Cone Stand with easy to clean, no back-out cones that fit compactly around a swiveling stand. Blood is caught in the PVC trough below and easily removed. 54” tall by 36” diameter and 1’ tall. The cones are made from 18-20-gauge stainless steel.
Poultry Scalder
The Manual Poultry Scalder holds constant water temperature. It is made of stainless steel with around a 40,000 BTU propane burner, Honeywell temperature control within a five-degree range and sized for four birds at a time (42 gallons). Scalder measures 24” X 24” X 30” H. Dial thermometer has tempered glass face, steel construction. Face reads 100- 240 degrees F for achieve the perfect scald.
Dunker and Shackles for Scalder
52” Manual Dunking arm dips up and down to have complete control over an even scald. It pivots from left to right making loading and unloading birds easy. Made of Stainless Steel and can hold 5 birds. The unit attaches to the scalder and locks into place.
Poultry Plucker
After scalding the birds, put 4 or 5 of them into the tub and in 20 seconds or less they will be picked clean. Capacity: 3-50lbs of birds, Tub Diameter: 22”, Height 33”, Motor 1 hp 115 Volts Food-grade, molded plastic easy clean, water spray ring, 119 plucking fingers.
Utility/Work Sink
Free standing heavy duty white polypropylene utility/work sink with drain and hot and cold faucet. Resistant to rust and stains.
Sink is 23” W X 25” L X 32” T
Pass Through Window
24” X 24” Vinyl Frame slider window provides access to clean room from kill room without contamination. When killing is done, window is closed, and clean-up can begin without disturbing the process in clean room.
Venting Station
A bright white, 16” X 48” MDF table attached to the wall directly under the pass-through window makes convenient location for venting of bird.
Eviscerating Table
Stainless Steel Eviscerating table has a center drain hole for waste and water to drain. Rim all the way around the table to prevent product, water and waste from falling on the floor. Casters make table easy to move for easy clean up. The table measures 6’L X 34” W X 40” H. The center hole is 5” in diameter. A bright white 36” X 16” MDF board is located at the end of the table for the FSIS inspector to examine each bird. This is removable for easy cleaning and to utilize the table for packaging.
Lung Removers
6 Lung Removers are easier on the fingers and make quick work of removing lung material.
Can be used to remove leftover viscera. Each is 11 ½ “long
Inedible Baskets
Inedible Baskets are placed in stations to catch parts that are being thrown away and help with easy clean up. Baskets are Rubbermaid and Sterilite brand. They have holes to allow for draining and clearly marked INEDIBLE.
Hand Sink
Pedestal Commercial Hand Sink with hot and cold Pedal valve. Has an 8” backsplash, gooseneck faucet and soap dispenser.
The sink measures 16” W X 16” L
Stainless Steel Work Tables
Resists rust and corrosion. Easy to wash down. Small: 30” L X 18” W X 36” Tall.
Larger: 48” L X 18 W X 36” Tall. Steel tube legs with adjustable bottom shelf. Leveling feet. NSF certified.
Vacuum Packer
VacMaster VP321 has a Stainless-Steel exterior and see through lid. It has a 1 ½ hp pump to remove air from the chamber. Dual 17” seal bars are set 15 ¼” apart to accommodate large pouches. Digital Controls make it easy to use. 2 filler plates are also included.
Scales with Label Printer
CAS Label Printing Scale CL5000B has a 60 lbs capacity. 3,000 PLU & 1,000 ingredients, 96 (48 keys X 2) speed keys, 50 standard label formats, 20 custom labels, high speed thermal printer- Cartridge has print speed up to 100mm/sec and print resolution of 202 dpi for crisp clear labels. The removable cartridge makes reloading labels easy. The display is used for displaying Tare, Weight, Unit Price and Total Price.
Turkey Fryer with Propane Tank
After processing the birds, some clients wish to direct market fresh product. We found using a propane-fueled turkey deep-fryer was the most efficient way to shrink wrap. The 30 qt stock pot with lid is made of durable aluminum and will fit turkeys up to 20 LBS. It has a steel stand, hose and regulator and portable propane tank. It also has a Masterbuilt thermometer that has a face that reads between 50- 550 degrees Fahrenheit.
Bag Sealer
Bag Sealer and Hog Ring Pliers and Clips makes sealing shrink wrap bags easy and inexpensive.
Cutting Board
Custom cutting board does not absorb moisture, bacteria or odors. Meets FDA, USDA and NSF requirements. 24” X 36”
Rubber Floor Mats
10 Black Commercial Rubber Perforated Floor Mats are anti-fatigue and provides comfort for those who are on their feet for hours. It also provides added traction in wet areas to help prevent slips and falls. They are 39” W X 29” L 7/8” Thick.
Heavy Duty Rubber Floor Mats
2 Heavy Duty Rubber Floor Mat with fingertip ribs provides extra comfort and anti slip performance for high traffic areas. They are 39” W X 29” L
Vinyl Cooler/Freezer Curtains
Vinyl Cooler/Freezer Curtains hang between the clean room and the cooler/freezer. They are smooth for easy cleaning, clear for two-way visibility. They help lower cooling cost and reduce noise. Easy to walk through.
Stainless Steel Wire Shelving Unit
Strong, durable and will not rust. Open wire maximizes airflow. Shelves adjust. NSF certified.
Freezer Baskets
Stainless Steel. Wire ends welded and then wrapped around the rim. Stackable to save space when empty.
Gray Tote Box/Basket
Lightweight totes. Reinforced rim and handles. Rounded corners for easy cleaning. Stackable. NSF certified.
Supco Data Logger
Supcoo Data View Temperature and Humidity Data Logger with display.
4” Length X 3 3/64” X Width X 1 ½” Height Records and instantly displays trends for temperature. Monitor real time measurements for environmental conditions, logging summary, memory used and memory left. USB connection.
Toilet
RV Style Toilet with Water Saver Feature
Carbon Monoxide & Smoke Detector
Florescent Ceiling Lights
Water Proof Electrical Outlets
Light Switches
Cabinetry
Fire Extinguisher
Exit/Not an Exit Signs
Employees Must Wash Hands Signs (English & Spanish)
White 53’ X 8 1/2” X 10’ Diesel Refer Trailer with Aluminum floor. Dual Axal. Swing Suspension. Rear Swing door. Tire Size: Continental 275/80- 22.5 Bridgestone 295/75-22.5 Michelin 275/80 22.5
Refrigeration Unit
The Refrigeration Unit is 12’ and the width of the trailer. It fits both custom drying racks simultaneously with the stainless steel shelving in place at the front of the cooler/freezer.
Poultry Transport Crate
3 Total. Used to move live birds from outside of the plant to inside. The Poultry Transport Crates are made of high density polyprolene plastic. Having plastic crates prevents transferring disease. Top sliding open door and end door. Capacity is determined by actual size of birds. Size 30” L, 22” W, 11.5”H
Hands-Free Sink
Gooseneck faucet with infrared sensor for hands-free operation. Stainless Steel construction. Splash-mounted design.
Sink measures 16” W X 13” L X 9” D
Soap Dispenser
Dispenses foaming soap when sensor is activated by hand.
Aprons
6 Yellow Heavyweight Aprons. 2 additional aprons to be used on the kill floor. Fabric neck straps. Nylon sewn edges. Designed for long life.
Killing Cones with Stand
8 Cone Killing Cone Stand with easy to clean, no back-out cones that fit compactly around a swiveling stand. Blood is caught in the PVC trough below and easily removed. 54” tall by 36” diameter and 1’ tall. The cones are made from 18-20-gauge stainless steel.
Poultry Scalder
The Manual Poultry Scalder holds constant water temperature. It is made of stainless steel with around a 40,000 BTU propane burner, Honeywell temperature control within a five-degree range and sized for four birds at a time (42 gallons). Scalder measures 24” X 24” X 30” H. Dial thermometer has tempered glass face, steel construction. Face reads 100- 240 degrees F for achieve the perfect scald.
Dunker and Shackles for Scalder
52” Manual Dunking arm dips up and down to have complete control over an even scald. It pivots from left to right making loading and unloading birds easy. Made of Stainless Steel and can hold 5 birds. The unit attaches to the scalder and locks into place.
Poultry Plucker
After scalding the birds, put 4 or 5 of them into the tub and in 20 seconds or less they will be picked clean. Capacity: 3-50lbs of birds, Tub Diameter: 22”, Height 33”, Motor 1 hp 115 Volts Food-grade, molded plastic easy clean, water spray ring, 119 plucking fingers.
Utility/Work Sink
Free standing heavy duty white polypropylene utility/work sink with drain and hot and cold faucet. Resistant to rust and stains.
Sink is 23” W X 25” L X 32” T
Pass Through Window
24” X 24” Vinyl Frame slider window provides access to clean room from kill room without contamination. When killing is done, window is closed, and clean-up can begin without disturbing the process in clean room.
Venting Station
A bright white, 16” X 48” MDF table attached to the wall directly under the pass-through window makes convenient location for venting of bird.
Eviscerating Table
Stainless Steel Eviscerating table has a center drain hole for waste and water to drain. Rim all the way around the table to prevent product, water and waste from falling on the floor. Casters make table easy to move for easy clean up. The table measures 6’L X 34” W X 40” H. The center hole is 5” in diameter. A bright white 36” X 16” MDF board is located at the end of the table for the FSIS inspector to examine each bird. This is removable for easy cleaning and to utilize the table for packaging.
Lung Removers
6 Lung Removers are easier on the fingers and make quick work of removing lung material.
Can be used to remove leftover viscera. Each is 11 ½ “long
Inedible Baskets
Inedible Baskets are placed in stations to catch parts that are being thrown away and help with easy clean up. Baskets are Rubbermaid and Sterilite brand. They have holes to allow for draining and clearly marked INEDIBLE.
Hand Sink
Pedestal Commercial Hand Sink with hot and cold Pedal valve. Has an 8” backsplash, gooseneck faucet and soap dispenser.
The sink measures 16” W X 16” L
Stainless Steel Work Tables
Resists rust and corrosion. Easy to wash down. Small: 30” L X 18” W X 36” Tall.
Larger: 48” L X 18 W X 36” Tall. Steel tube legs with adjustable bottom shelf. Leveling feet. NSF certified.
Vacuum Packer
VacMaster VP321 has a Stainless-Steel exterior and see through lid. It has a 1 ½ hp pump to remove air from the chamber. Dual 17” seal bars are set 15 ¼” apart to accommodate large pouches. Digital Controls make it easy to use. 2 filler plates are also included.
Scales with Label Printer
CAS Label Printing Scale CL5000B has a 60 lbs capacity. 3,000 PLU & 1,000 ingredients, 96 (48 keys X 2) speed keys, 50 standard label formats, 20 custom labels, high speed thermal printer- Cartridge has print speed up to 100mm/sec and print resolution of 202 dpi for crisp clear labels. The removable cartridge makes reloading labels easy. The display is used for displaying Tare, Weight, Unit Price and Total Price.
Turkey Fryer with Propane Tank
After processing the birds, some clients wish to direct market fresh product. We found using a propane-fueled turkey deep-fryer was the most efficient way to shrink wrap. The 30 qt stock pot with lid is made of durable aluminum and will fit turkeys up to 20 LBS. It has a steel stand, hose and regulator and portable propane tank. It also has a Masterbuilt thermometer that has a face that reads between 50- 550 degrees Fahrenheit.
Bag Sealer
Bag Sealer and Hog Ring Pliers and Clips makes sealing shrink wrap bags easy and inexpensive.
Cutting Board
Custom cutting board does not absorb moisture, bacteria or odors. Meets FDA, USDA and NSF requirements. 24” X 36”
Rubber Floor Mats
10 Black Commercial Rubber Perforated Floor Mats are anti-fatigue and provides comfort for those who are on their feet for hours. It also provides added traction in wet areas to help prevent slips and falls. They are 39” W X 29” L 7/8” Thick.
Heavy Duty Rubber Floor Mats
2 Heavy Duty Rubber Floor Mat with fingertip ribs provides extra comfort and anti slip performance for high traffic areas. They are 39” W X 29” L
Vinyl Cooler/Freezer Curtains
Vinyl Cooler/Freezer Curtains hang between the clean room and the cooler/freezer. They are smooth for easy cleaning, clear for two-way visibility. They help lower cooling cost and reduce noise. Easy to walk through.
Stainless Steel Wire Shelving Unit
Strong, durable and will not rust. Open wire maximizes airflow. Shelves adjust. NSF certified.
Freezer Baskets
Stainless Steel. Wire ends welded and then wrapped around the rim. Stackable to save space when empty.
Gray Tote Box/Basket
Lightweight totes. Reinforced rim and handles. Rounded corners for easy cleaning. Stackable. NSF certified.
Supco Data Logger
Supcoo Data View Temperature and Humidity Data Logger with display.
4” Length X 3 3/64” X Width X 1 ½” Height Records and instantly displays trends for temperature. Monitor real time measurements for environmental conditions, logging summary, memory used and memory left. USB connection.
Toilet
RV Style Toilet with Water Saver Feature
Carbon Monoxide & Smoke Detector
Florescent Ceiling Lights
Water Proof Electrical Outlets
Light Switches
Cabinetry
Fire Extinguisher
Exit/Not an Exit Signs
Employees Must Wash Hands Signs (English & Spanish)